School of Information Engineering and Technology, Guangzhou Pearl-River Vocational College of Technology, Guangzhou 511328, China
| Abstract: | Increasingly serious energy and environmental problems have led to a growing interest in the study of biomass energy. Isobutanol (2-methyl-1-propanol) has become a new generation of biofuel with excellent characteristics such as high octane number, high energy density, low vapor pressure, low hygroscopicity, etc., and it is an ideal component for gasoline blending. However, this important compound is mainly produced by chemical synthesis, which not only consumes limited non-renewable human resources but also pollutes the environment. Compared with traditional chemical synthesis, microbial fermentation has the advantages of mild conditions, easy operation, few by-products, environmental protection, energy saving, and cost reduction, especially the easy availability of raw materials and the utilization of renewable resources indicating its promising development prospect. This review summarized the production of isobutanol by fermentation, especially the pioneer work on improving the isobutanol titer in the fermentation broth. For the bioisobutanol fermentation, another challenge is to recover this compound from the fermentation broth efficiently. The current methods using distillation have the disadvantage of being too energy-intensive, raising the cost of the fermentation method. Adsorption, gas stripping, membrane osmotic vaporization, membrane extraction, and liquid-liquid extraction, including salting-out, are new methods for the separation of bio-based isobutanol, which are very important for more efficient recovery of bio-isobutanol. The advantages and disadvantages of each separation technique were summarized. The large amount of water in the isobutanol fermentation broth results in high energy consumption for its separation, and also reduces the sugar load of the fermentation, and increases the amount of water used for fermentation. Further development of microorganisms that can increase solvent titer or methods for in-situ product removal should be developed to improve the market competitiveness of bioisobutanol.. |
| Keywords: | Bio-based Isobutanol; Biofuel; Fermentation; Separation; Salting-out |
| DOI: | 10.57237/j.se.2024.03.002 |
| [1] | Mallapaty S. How China could be carbon neutral by mid-century. Nature 2020; 586: 482–3. https://doi.org/10.1038/D41586-020-02927-9 |
| [2] | Demirel Y. Biofuels. Compr. Energy Syst., vol. 1–5, 2018, p. 875–908. https://doi.org/10.1016/B978-0-12-809597-3.00125-5 |
| [3] | Xie S, Song W, Yi C, Qiu X. Salting-out extraction systems of ethanol and water induced by high-solubility inorganic electrolytes. J Ind Eng Chem 2017; 56: 145–50. https://doi.org/10.1016/j.jiec.2017.07.006 |
| [4] | Tang Z, Wang L, Yang J. Transesterification of rapeseed oil catalyzed by liquid organic amine in supercritical methanol in a continuous tubular-flow reactor. Eur J Lipid Sci Technol 2008; 110: 747–53. https://doi.org/10.1002/ejlt.200700256 |
| [5] | Serrano-Ruiz JC, Ramos-Fernández E V., Sepúlveda-Escribano A. From biodiesel and bioethanol to liquid hydrocarbon fuels: New hydrotreating and advanced microbial technologies. Energy Environ Sci 2012; 5: 5638–52. https://doi.org/10.1039/c1ee02418c |
| [6] | Demirbas A. Competitive liquid biofuels from biomass. Appl Energy 2011; 88: 17–28. https://doi.org/10.1016/j.apenergy.2010.07.016 |
| [7] | Voloshin RA, Rodionova M V., Zharmukhamedov SK, Nejat Veziroglu T, Allakhverdiev SI. Review: Biofuel production from plant and algal biomass. Int J Hydrogen Energy 2016; 41: 17257–73. https://doi.org/10.1016/j.ijhydene.2016.07.084 |
| [8] | Fu C, Li Z, Jia C, Zhang W, Zhang Y, Yi C, et al. Recent advances on bio-based isobutanol separation. Energy Convers Manag X 2021; 10: 100059. https://doi.org/10.1016/j.ecmx.2020.100059 |
| [9] | Geleynse S, Brandt K, Garcia-Perez M, Wolcott M, Zhang X. The Alcohol-to-Jet Conversion Pathway for Drop-In Biofuels: Techno-Economic Evaluation. ChemSusChem 2018; 11: 3728–41. https://doi.org/10.1002/cssc.201801690 |
| [10] | Rene RPA. An Overview of Gevo’s Biobased Isobutanol Production Process. IOSR J Econ Financ 2016. |
| [11] | Daubert TE, Danner R. Data compilation tables of properties of pure compounds. New York: Design Institute for Physical Property Data, American Institute of Chemical Engineers; 1985. |
| [12] | Valvani SC, Yalkowsky SH, Roseman TJ. Solubility and partitioning IV: Aqueous solubility and octanol‐water partition coefficients of liquid nonelectrolytes. J Pharm Sci 1981. https://doi.org/10.1002/jps.2600700510 |
| [13] | Gevo begins commercial production of bio-isobutanol. Focus Catal 2012; 2012: 6. https://doi.org/10.1016/s1351-4180(12)70267-2 |
| [14] | Verkerk KAN, Jaeger B, Finkeldei CH, Keim W. Recent developments in isobutanol synthesis from synthesis gas. Appl Catal A Gen 1999; 186: 407–31. https://doi.org/10.1016/S0926-860X(99)00158-1 |
| [15] | Dubois JL, Segondy S, Postole G, Auroux A. Isobutanol to isobutene: Processes and catalysts. Catal Today 2023; 418: 114126. https://doi.org/10.1016/J.CATTOD.2023.114126 |
| [16] | Wingad RL, Bergström EJE, Everett M, Pellow KJ, Wass DF. Catalytic conversion of methanol/ethanol to isobutanol - A highly selective route to an advanced biofuel. Chem Commun 2016. https://doi.org/10.1039/c6cc01599a |
| [17] | Atsumi S, Hanai T, Liao JC. Non-fermentative pathways for synthesis of branched-chain higher alcohols as biofuels. Nature 2008; 451: 86–9. https://doi.org/10.1038/nature06450 |
| [18] | Smith KM, Cho KM, Liao JC. Engineering Corynebacterium glutamicum for isobutanol production. Appl Microbiol Biotechnol 2010. https://doi.org/10.1007/s00253-010-2522-6 |
| [19] | Li S, Huang D, Li Y, Wen J, Jia X. Rational improvement of the engineered isobutanol-producing Bacillus subtilis by elementary mode analysis. Microb Cell Fact 2012. https://doi.org/10.1186/1475-2859-11-101 |
| [20] | Lin YL, Blaschek HP. Butanol production by a butanol-tolerant strain of Clostridium acetobutylicum in extruded corn broth. Appl Environ Microbiol 1983; 45: 966–73. https://doi.org/10.1128/AEM.45.3.966-973.1983 |
| [21] | Nair R V., Bennett GN, Papoutsakis ET. Molecular characterization of an aldehyde/alcohol dehydrogenase gene from Clostridium acetobutylicum ATCC 824. J Bacteriol 1994; 176: 871–85. https://doi.org/10.1128/JB.176.3.871-885.1994 |
| [22] | Hazelwood LA, Daran JM, Van Maris AJA, Pronk JT, Dickinson JR. The Ehrlich pathway for fusel alcohol production: A century of research on Saccharomyces cerevisiae metabolism. Appl Environ Microbiol 2008; 74: 2259–66. https://doi.org/10.1128/AEM.02625-07/ASSET/505C4E0C-01FE-46E8-B651-82FF952313E9/ASSETS/GRAPHIC/ZAM0080887450003.JPEG |
| [23] | Dickinson JR, Harrison SJ, Hewlins MJE. An Investigation of the Metabolism of Valine to Isobutyl Alcohol in Saccharomyces cerevisiae. J Biol Chem 1998; 273: 25751–6. https://doi.org/10.1074/JBC.273.40.25751 |
| [24] | Atsumi S, Liao JC. Metabolic engineering for advanced biofuels production from Escherichia coli. Curr Opin Biotechnol 2008; 19: 414–9. https://doi.org/10.1016/J.COPBIO.2008.08.008 |
| [25] | Zhou G, Tan J, Zhu M, Xie C, Yang B, Huang H, Zhang W, Xie S. Understanding the dewatering of fermentation-based 1,3-propanediol with acetone before cyclohexanone synthesis. J Ind Eng Chem 2024. https://doi.org/10.1016/j.jiec.2024.04.034 |
| [26] | Qureshi N, Hughes S, Maddox IS, Cotta MA. Energy-efficient recovery of butanol from model solutions and fermentation broth by adsorption. Bioprocess Biosyst Eng 2005; 27: 215–22. https://doi.org/10.1007/s00449-005-0402-8 |
| [27] | Groot WJ, Luyben KCAM. In situ product recovery by adsorption in the butanol/isopropanol batch fermentation. Appl Microbiol Biotechnol 1986. https://doi.org/10.1007/BF00252508 |
| [28] | Downarowicz D, Aleksandrzak T. Isobutanol Vapor Adsorption on Activated Carbons: Equilibrium and Kinetic Studies. J Chem Eng Data 2017; 62: 3518–24. https://doi.org/10.1021/acs.jced.7b00528 |
| [29] | Claessens B, De Staercke M, Verstraete E, Baron G V., Cousin-Saint-Remi J, Denayer JFM. Identifying Selective Adsorbents for the Recovery of Renewable Isobutanol. ACS Sustain Chem Eng 2020; 8: 9115–24. https://doi.org/10.1021/acssuschemeng.0c02316 |
| [30] | Baez A, Cho KM, Liao JC. High-flux isobutanol production using engineered Escherichia coli: A bioreactor study with in situ product removal. Appl Microbiol Biotechnol 2011; 90: 1681–90. https://doi.org/10.1007/s00253-011-3173-y |
| [31] | Roddy JW. Distribution of Ethanol-Water Mixtures to Organic Liquids. Ind Eng Chem Process Des Dev 1981. https://doi.org/10.1021/i200012a016 |
| [32] | Valentínyi N, Mizsey P. Comparison of pervaporation models with simulation of hybrid separation processes. Period Polytech Chem Eng 2014; 58: 7–14. https://doi.org/10.3311/PPch.7120 |
| [33] | Jung HM, Lee JY, Lee JH, Oh MK. Improved production of isobutanol in pervaporation-coupled bioreactor using sugarcane bagasse hydrolysate in engineered Enterobacter aerogenes. Bioresour Technol 2018; 259: 373–80. https://doi.org/10.1016/j.biortech.2018.03.081 |
| [34] | Hassankhan B, Raisi A. Separation of isobutanol/water mixtures by hybrid distillation-pervaporation process: Modeling, simulation and economic comparison. Chem Eng Process - Process Intensif 2020; 155: 108071. https://doi.org/10.1016/j.cep.2020.108071 |
| [35] | Toth AJ, Andre A, Haaz E, Mizsey P. New horizon for the membrane separation: Combination of organophilic and hydrophilic pervaporations. Sep Purif Technol 2015. https://doi.org/10.1016/j.seppur.2015.10.032 |
| [36] | Malinowski JJ, Daugulis AJ. Salt effects in extraction of ethanol, 1‐butanol and acetone from aqueous solutions. AIChE J 1994; 40: 1459–65. https://doi.org/10.1002/aic.690400905 |
| [37] | Parten WD. Method for Controlling Butanol Concentration in Fermentation Broth. US 8.460,439 B2, 2013. |
| [38] | Yi C, Song W, Zhang Y, Qiu X. Liquid-Liquid Extraction of Biobased Isobutanol from an Aqueous Solution. J Chem Eng Data 2019; 64: 2350–6. https://doi.org/10.1021/acs.jced.8b01131 |
| [39] | Playne MJ, Smith BR. Toxicity of organic extraction reagents to anaerobic bacteria. Biotechnol Bioeng 1983; 25: 1251–65. https://doi.org/10.1002/bit.260250508 |
| [40] | Xie S, Yi C, Qiu X. Energy-saving recovery of acetone, butanol, and ethanol from a prefractionator by the salting-out method. J Chem Eng Data 2013; 58: 3297–303. https://doi.org/10.1021/je400740z |
| [41] | Yi C, Xie S, Qiu X. Salting-out effect of dipotassium hydrogen phosphate on the recovery of acetone, butanol, and ethanol from a prefractionator. J Chem Eng Data 2014; 59: 1507–14. https://doi.org/10.1021/je401060m |
| [42] | Xie S, Qiu X, Yi C. Salting-out effect of tripotassium phosphate on the liquid-liquid equilibria of the (water+acetone+1-butanol+ethanol) system and the salting-out recovery. Fluid Phase Equilib 2015; 386: 7–12. https://doi.org/10.1016/j.fluid.2014.11.013 |
| [43] | Xie S, Yi C, Qiu X. Salting-out effect of potassium pyrophosphate (K4P2O7) on the separation of biobutanol from an aqueous solution. J Chem Technol Biotechnol 2016; 91: 1860–7. https://doi.org/10.1002/jctb.4779 |
| [44] | Xie S, Yi C, Qiu X. Salting-out of acetone, 1-butanol, and ethanol from dilute aqueous solutions. AIChE J 2015; 61: 3470–8. https://doi.org/10.1002/aic.14872 |
| [45] | Xie S, Qiu X, Yi C. Separation of a Biofuel: Recovery of Biobutanol by Salting-Out and Distillation. Chem Eng Technol 2015; 38: 2181–8. https://doi.org/10.1002/ceat.201500140 |
| [46] | Xie S, Ji W, Zhang Y, Zhou Y, Wang Z, Yi C, et al. Biobutanol recovery from model solutions/fermentation broth using tripotassium phosphate. Biochem Eng J 2016; 115: 85–92. https://doi.org/10.1016/j.bej.2016.08.010 |
| [47] | Xie S, Zhang Y, Yi C, Qiu X. Biobutanol recovery from model solutions using potassium pyrophosphate. J Chem Technol Biotechnol 2017; 92: 1229–35. https://doi.org/10.1002/jctb.5113 |
| [48] | Omidali M, Raisi A, Aroujalian A. Separation and purification of isobutanol from dilute aqueous solutions by a hybrid hydrophobic/hydrophilic pervaporation process. Chem Eng Process Process Intensif 2014; 77: 22–9. https://doi.org/10.1016/j.cep.2014.01.002 |
| [49] | Fu C, Liu L. Emerging Separation Techniques for Butanol Biofuel. Journal of Energy Science and Technology 2023; 2(6): 116-123. https://doi.org/10.57237/j.jest.2023.06.001 |
| [50] | Fu C, Li Z, Sun Z, Xie S. A review of salting-out effect and sugaring-out effect: Driving forces for novel liquid-liquid extraction of biofuels and biochemicals. Front Chem Sci Eng 2020; 15: 854–871. https://doi.org/10.1007/s11705-020-1980-3 |
| [51] | Dai JY, Liu CJ, Xiu ZL. Sugaring-out extraction of 2,3-butanediol from fermentation broths. Process Biochem 2015; 50: 1951–7. https://doi.org/10.1016/j.procbio.2015.08.004 |
| [52] | Sun Y, Yan L, Fu H, Xiu Z. Salting-out extraction and crystallization of succinic acid from fermentation broths. Process Biochem 2014; 49: 506–11. https://doi.org/10.1016/j.procbio.2013.12.016 |
| [53] | Iqbal M, Tao Y, Xie S, Zhu Y, Chen D, Wang X, et al. Aqueous two-phase system (ATPS): an overview and advances in its applications. Biol Proced Online 2016; 18: 1–18. https://doi.org/10.1186/s12575-016-0048-8 |
| [54] | Ji XJ, Huang H, Ouyang PK. Microbial 2,3-butanediol production: A state-of-the-art review. Biotechnol Adv 2011; 29: 351–64. https://doi.org/10.1016/j.biotechadv.2011.01.007 |
| [55] | Chen D, Yang X, Cao W, Guo Y, Sun Y, Xiu Z. Three-liquid-phase salting-out extraction of effective components from waste liquor of processing sea cucumber. Food Bioprod Process 2015; 96: 99–105. https://doi.org/10.1016/j.fbp.2015.07.002 |
| [56] | Li Z, Teng H, Xiu Z. Extraction of 1,3-propanediol from glycerol-based fermentation broths with methanol/phosphate aqueous two-phase system. Process Biochem 2011; 46: 586–91. https://doi.org/10.1016/j.procbio.2010.10.014 |
| [57] | Fu C, Liu L. Composite Salting-out Agent for the Salting-out of Ethanol, Acetone and n-butanol in the Crude Alcohol. Chemical Science and Engineering, 2023; 2(1): 8-14. http://www.isciencegroup.com/articleinfo/10460024 |
| [58] | Fu C, Song W, Yi C, Xie S. Creating efficient novel aqueous two-phase systems: Salting-out effect and high solubility of salt. Fluid Phase Equilib 2019; 490: 77–85. https://doi.org/10.1016/j.fluid.2019.03.002 |
| [59] | Xie S, Song W, Fu C, Yi C, Qiu X. Separation of acetone: From a water miscible system to an efficient aqueous two-phase system. Sep Purif Technol 2018; 192: 55–61. https://doi.org/10.1016/j.seppur.2017.09.056 |
| [60] | Xie S, Li Z, Zhu G, Song W, Yi C. Cleaner production and downstream processing of bio-based 2,3-butanediol: A review. J Clean Prod 2022; 343: 131033. https://doi.org/10.1016/j.jclepro.2022.131033 |
| [61] | Hey MJ, Jackson DP, Yan H. The salting-out effect and phase separation in aqueous solutions of electrolytes and poly(ethylene glycol). Polymer (Guildf) 2005. https://doi.org/10.1016/j.polymer.2005.02.019 |
| [62] | Jurkiewicz K. Phase equilibrium in the system of water, alcohol or ketone, and sodium chloride. Fluid Phase Equilib 2007; 251: 24–8. https://doi.org/10.1016/j.fluid.2006.10.019 |
| [63] | Yi C, Zhang Y, Xie S, Song W, Qiu X. Salting-out extraction of bio-based isobutanol from an aqueous solution. J Chem Technol Biotechnol 2018; 93: 372–84. https://doi.org/10.1002/jctb.5365 |
| [64] | Sun Z, Tan J, Zhou G, Huang H, Xie S. Sugaring-out plus salting-out: A novel separation and purification technique for biofuel. Fuel 2024; 357: 129787. https://doi.org/10.1016/J.FUEL.2023.129787 |
| [65] | Xie S, Zhang S, Qiu X, Yi C, Hu Y, Li F, et al. Sugaring-Out Effects of Sucrose and Glucose on the Liquid-Liquid Equilibria for the (Water + Acetone + 1-Butanol + Ethanol) System. J Chem Eng Data 2015; 60: 2434–41. https://doi.org/10.1021/acs.jced.5b00302 |
| [66] | Fu C, Li Z, Song W, Yi C, Xie S. A new process for separating biofuel based on the salt + 1-butanol + water system. Fuel 2020; 278: 118402. https://doi.org/10.1016/j.fuel.2020.118402 |
| [67] | Fu C, Xie S. Salts and 1-propanol induced aqueous two-phase systems: phase separation and application. J Chem Technol Biotechnol 2019; 94: 2372–81. https://doi.org/10.1002/jctb.6036 |
| [68] | Xie S, Zhang Y, Zhou Y, Wang Z, Yi C, Qiu X. Salting-out of bio-based 2,3-butanediol from aqueous solutions. J Chem Technol Biotechnol 2017; 92: 122–32. https://doi.org/10.1002/jctb.4999 |
| [69] | Xie S, Qiu X, Ji W, Yi C. Salting-out of 1,3-propanediol from aqueous solutions by inorganic electrolytes. J Chem Technol Biotechnol 2016; 91: 2793–801. https://doi.org/10.1002/JCTB.4886 |
| [70] | Tan J, Sun Z, Huang H, Zhou G, Xie S. Salting-out: A novel purification technique in biorefinery. Desalination 2023; 564: 116790. https://doi.org/10.1016/j.desal.2023.116790 |
We invite active, qualified and high profile scientists and researchers to join as Editorial Board Members.
Join UsScholars with a strong interest in reviewing are invited to join the reviewer panel to ensure the quality of the research to be published.
Join Us